Deceler’s Cobot Solution for Screwdriver Automation

About Deceler

Deceler is a leader in industrial automation, focused on transforming manufacturing processes with cutting-edge solutions in factory automation, safety systems, and collaborative robotics. Our expertise drives efficiency and safety across sectors through advanced automation technologies and intelligent robotics, seamlessly integrating into diverse industrial environments. We’re committed to delivering reliable, high-performance systems that meet the evolving needs of modern industry.

Challenges with Traditional/Manual Screwdriving

×        Operator fatigue and repetitive strain injuries

×        Inconsistent torque for fastener tightening

×        Human error and quality issues

×        High labour costs

×        Low process traceability

×        Inconsistent cycle time

×        Poor process flexibility and scalability

Advantages of Collaborative Robots

ü  Safe to work alongside humans — no fencing required

ü  Compact and space-saving for tight production areas

ü  Quick to deploy and reprogram for new tasks

ü  Lower total cost of ownership than traditional robots

ü  Reduces manual labour and fatigue

ü  Improves consistency and product quality

ü  Easily integrates with existing factory systems

Why AUBO Cobots for Screwdriver Automation?

·       Wide range of payload and reach options for diverse tasks

·       High repeatability (±0.02 mm) ensures precise operations

·       User-friendly interface with intuitive controls

·       Simple programming via drag-and-drop or scripting

·       Lightweight and compact (easy to deploy or reposition)

·       Fast setup and configuration for quick integration

Process Flow

1.     Part Delivery: A linear actuator or a conveyor brings the component (e.g., a valve) into the robot's workspace and positions it precisely for screwdriving.

2.     Screw Feeding: A screw feeder system delivers individual screws directly to the robot's screwdriver end-effector, ensuring a steady and reliable supply.

3.     Screwdriving Operation: The AUBO robot, equipped with a high-torque pneumatic screwdriver, moves to the target location and drives the screw into the component with precise torque control.

4.     Simultaneous Coordination: While the robot tightens the screw, the system prepares the next screw and positions the next component in parallel, reducing cycle time.

5.     Completion & Loop: Once screwing is complete, the robot moves to the next component, and the cycle repeats continuously for high-speed, reliable assembly.

System Components

1.     AUBO Cobot i10

2.     End-of-Arm Tool (EOAT) Setup

3.     Screw Tightening tool

4.     Screw Feeder Setup

5.     Cobot Workstation

6.     Control System with HMI and Teach Pendant

Applications

·       Electronics and PCB Assembly

·       Consumer Appliance Manufacturing

·       Automotive Component Assembly

·       Medical Device Manufacturing

·       Small Machinery and Equipment Assembly

·       Precision Instrument Assembly and many more…

Screwdrivers compatible with AUBO

·       Atlas Copco: https://shorturl.at/1Evbt

·       Danikor: https://shorturl.at/XEUZA

·       KILEWS: https://shorturl.at/lVs1r

An example of precision and efficiency of the screwdriver automation system in a real industrial setting: https://www.youtube.com/watch?v=Vz9Q1gAygtM